PRODUCT DESCRIPTION CELFORT 200 PINK extruded polystyrene (XPS) rigid thermal insulation boards are available in 610 mm. (24 in.) x 2240 mm. (96 in.) sizes whereas CODEBORD extruded polystyrene rigid thermal insulation is available in 1220 mm (48 in.) x 2240 mm. (96 in.) or 2744 mm (108 in.) sizes. Both products are available with ship-lapped edges which help reduce air and water infiltration. CELFORT 200 and CODEBORD extruded polystyrene rigid thermal insulations are manufactured using Owens Corning patented HYDROVAC technology. Owens Corning uses blowing agents that meet or surpass government environmental requirements (Montreal Protocol). Their outstanding thermal resistance (rsi 0.87/25 mm; R-5/in.), compressive strength (140 kPa; 20 psi) and hydrophobic properties (0.7% water absorption) make them an excellent insulation choice for above grade exterior wall and interior of foundation wall applications. hydrocarbons and other petroleum derivatives, and all other products that may cause corrosion and deterioration of the polystyrene boards. - Consult soils investigation reports and an Owens Corning Canada regional technical support representative. CELFORT 200 and CODEBORD are combustible products and their use is prohibited: Without an approved thermal barrier to protect it (i.e. gypsum board or other finish meeting NBC 1995 requirements). When in contact with surfaces whose temperature may exceed 74ƒC or in locations where ambient temperature will constantly exceed 74ƒC. Where it is impossible to provide clearances required by Codes and Regulations (building, electrical, gas and oil) between the expanded/ extruded polystyrene insulation and heat-emitting appliances, chimneys, pipes, conduits and vents to these appliances and between insulation and recessed light fixtures which are not encased in CSA-approved insulated boxes. Other precautions to be taken: Protect polystyrene boards from prolonged exposition to sunlight, which may cause surface discolouration and/or deterioration; install veneer or backfill as soon as insulation is completed; keep boards in storage and in its packaging until time of installation. Before using adhesives, sealants or other similar products with polystyrene boards, verify their compatibility with adhesive manufacturers. Recommended Uses CELFORT 200 and CODEBORD PINK extruded polystyrene (XPS) rigid thermal insulation boards can be used: As exterior insulating sheathing on steel or wood stud wall frames applied directly to studs or overtop of a back-up substrate such as OSB or exterior gypsum board. On exterior/interior face of masonry, cast in place concrete walls and pre-cast concrete walls. Note: CELFORT 200 and CODEBORD are combustible and have a flame spread rating greater than 25 but less than 500.The NBC 1995 permits its use when it is protected by a thermal barrier meeting requirements of NBC 1995 sub-paragraphs 3.2.3.7 and 9.10.14.11 Construction of exposing building faces. On exterior/interior face of concrete masonry unit and cast in place concrete foundation walls. CELFORT 200 and CODEBORD PINK extruded polystyrene rigid insulation boards are GREENGUARD and SCS certified for their "green" content (refer to TECHNICAL DATA) and can contribute to obtain LEEDTM Certification credits when used in a building submitted to the LEED CANADA-NC Green Building Council Rating System (refer to TABLE 2). Limitations Owens Corning Canada Inc. does not recommend using CELFORT 200 and CODEBORD PINK rigid extruded polystyrene (XPS) rigid insulation boards in the following locations: In soils that may contain Product Data Sheet 07 2113.13.OCC Celfort 200 Extruded Polystyrene Rigid Insulation & CodeBord Extruded Polystyrene Rigid Insulation 07 2113.13.OCC Celfort 200 Extruded Polystyrene Rigid Insulation & CodeBord Extruded Polystyrene Rigid Insulation Product Data Sheet Components Polystyrene insulation is manufactured from polystyrene resin and extruded into rigid boards. Recycled materials incorporated into polystyrene board fabrication are obtained from one source: "Post-industrial" (or "preconsumer") source: materials recycled from industry-wide manufacturing waste that can be recycled to fabricate polystyrene boards. TECHNICAL DATA Applicable Codes and Standards National Building Code of Canada 1995 Meets requirements of article 9.25.2.2. and 5.3.1.2.(2) (including all subsequent revisions). Canadian Standards (Underwriters Laboratories of Canada (ULC)) CAN/ULC-S701, Standard for Thermal Insulation, Polystyrene, Boards and Pipe Covering CAN/ULC-S102.2, Standard Method of Test for Surface Burning Characteristics of Flooring, Floor Covering and Miscellaneous Materials and Assemblies Canadian General Standards Board (CGSB) CGSB 71-GP-24M, Adhesive, Flexible, for Bonding Cellular Polystyrene Insulation American Standards: ASTM C177, Standard Test Method for Steady-State Heat Flux Measurements and Thermal Transmission Properties by Means of the Guarded-Hot-Plate Apparatus ASTM D2126, Standard Test Method for Response of Rigid Cellular Plastics to Thermal and Humid Aging ASTM D2842, Standard Test Method for Water Absorption of Rigid Cellular Plastics ASTM E96,Test Methods for Water Vapor Transmission of Materials Health Canada/Workplace Hazardous Materials Information System (WHMIS). Visit www.owenscorning.ca for a current copy of the Material Safety Data Sheet (MSDS) for "CELFORT extruded polystyrene insulation". ASTM C203, Standard Test Method for Breaking Load and Flexural Properties of Block-Type Thermal Insulation ASTM C518, Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus ASTM D696, Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics Between -30ƒC and 30ƒC With a Vitreous Silica Dilatometer ASTM D1621, Standard Test Method for Compressive Properties of Rigid Cellular Plastics Properties Test Method CELFORT 200 & CODEBORD (CAN/ULC- S701,Type 3) THERMAL RESISTANCE (1) R value per inch (ft2 hr ƒF/BTU) Rsi value per 25 mm (m2 ƒC/W) COMPRESSIVE STRENGTH, min.(2) (psi) (kPa) WATER ABSORPTION (maximum % by volume) WATER VAPOUR PERMEANCE, max. (Perm) (ng/Pa.s.m2) WATER CAPILLARITY WATER AFFINITY FLEXURAL STRENGTH, typical (psi) (kPa) LINEAR COEFFICIENT OF THERMAL EXPANSION (in./in./ƒF) (m/m/K) DIMENSIONAL STABILITY, max. (% linear change) MAXIMUM SERVICE TEMPERATURE (ƒF) (ƒC) C518 or C177 D1621 D2842 E96 ñ ñ C203 Modified D696 D2126 ñ 5.0 0.87 20 140 0.40 0.80 45 None Hydrophobic 44 300 2.7 x 10-5 4.9 x 10-5 1.5 165 74 TABLE 1 Physical Properties (1) Thermal resistance per inch of thickness (25 mm) (2) at 10% deformation or yield Canadian Construction Materials Centre (CCMC) Product Evaluation CELFORT 200 and CODEBORD meet CNBC 1995, article 9.25.2.2. (including July 1998 modifications) and CAN/ULC-S701,Type 3 for products manufactured in Valleyfield (Quebec). Product Evaluation Listing Number CCMC 11246-L Certification by Independent Third Party Agencies - Recycled Content and Indoor Air Quality Standards SCS Certification (Scientific Certification Systems) for recycled materials content. Certification based on the environmental claims certification program: 15% minimum certified recycled materials content distributed as follows: - 15% "post-industrial" (or "preconsumer") recycled polystyrene materials content; average for Owens Corning manufacturing facilities: rigid polystyrene insulation: CELFORT and Foamular brands, (Valleyfield, Quebec); "Certificate of Achievement": "manufactured by Owens Corning (various forms and sizes)". For up-to-date Certification information, go to www.scscertified.com. CELFORT 200 and CODEBORD PINK extruded polystyrene rigid insulation boards are GREENGUARD Certified to meet stringent indoor air quality standards. IDENTIFICATION AND SIZES Package Identification Each board must be adequately labelled or marked to indicate the following information: A. CAN/ULC-S701-Type 3 B. Board Type C. Name of the manufacturer or brand name D. CCMC Product Evaluation Number E. A cautionary statement as follows: Caution: COMBUSTIBLE PRODUCT. PROTECTION OR THERMAL BARRIER IS REQUIRED IN ACCORDANCE WITH APPLICABLE BUILDING CODE. Certification is in accordance with the GREENGUARD Standard for Low Emitting Products: Individual VOCs < 0.1 TLV Formaldehyde 0.02 ppm Total VOCs 0.50 mg/m3 Total aldehydes 0.1 ppm Respirable particles 0.05 mg/m3 "GREENGUARD Indoor Air Quality Certification": Owens Corning FOAMULAR (Bulletin B-5-41list includes CELFORT and CODEBORD products) rigid extruded polystyrene insulation. For up-todate Certification information, go to www.greenguard.org. Product Data Sheet 07 2113.13.OCC Celfort 200 Extruded Polystyrene Rigid Insulation & CodeBord Extruded Polystyrene Rigid Insulation (1) Refer to the LEED - Green Building Rating System for new construction and important renovations, LEED Canada-NC 1.0, as promoted by the CaGBC. (2) Model National Energy Code for Buildings 1997. (3) The recycled content of a material or furniture must be determined by dividing the weight of the recycled content of the item by the total weight of the whole item, then by multiplying the resulting ratio by the total cost of the item. Category and performance criteria EA (Energy and Atmosphere) Credit 1 for energy performance optimization of new or existing buildings. MR (Materials and Resources) Credits 4.1 & 4.2 for recycled materials content.(3) MR (Materials and Resources) Credits 5.1 & 5.2 for locally or regionally produced materials. Requirements to meet to obtain a voluntary credit Anticipated energy cost reduction compared to NMECB(2) and ASHRAE / IESNA 90.1-1999 m : 1 to 10 points, based on % reduction. "Post-consumer" recycled content plus one half "post-industrial" recycled materials: 1 point for at least 7.5% and 2 points for at least 15%. Materials regionally extracted and manufactured: 1 point for at least 10% and 2 points for at least 20%. Insulationís contribution to the performance Insulation contributes significantly to the reduction of a buildingís energy demand. Global contribution depends on the design RSI value. CELFORT 200 and CODEBORD extruded polystyrene rigid insulation boards (Valleyfield, Quebec: 15% post-industrial, 0% postconsumer). All Canadian extruded polystyrene rigid insulation boards are manufactured at the Valleyfield, Quebec, plant and can contribute towards credits for this category. Additional comments The Project Manager is responsible for the energy analysis concerning the global energy efficiency of the building (ex. LEED standard form letter). Recycled content certifications by Scientific Certification Systems for CELFORT 200 and CODEBORD extruded polystyrene rigid insulation boards (15% North American average). Verify with local sales representatives to determine the productsí origin. CONTRIBUTION TO LEED CANADA CERTIFICATION TABLE 2: Contribution of Owens Corning Canadaís CELFORT 200 and CODEBORD PINK extruded polystyrene rigid thermal insulation boards towards LEED credits(1) Sizes and Packaging CELFORT 200: 610 mm x 2438 mm (24 in. x 96 in.) x 25 mm, 38 mm, 51 mm, 64 mm, 76 mm and 102 mm thicknesses (1 in., 1.5 in., 2 in., 2.5 in., 3 in., and 4 in.). CODEBORD: 1220 mm x 2438 mm and 2743 mm (48 in. x 96 in. and 108 in.) x 25 mm, 38 mm, 51 mm, thicknesses (1 in., 1.5 in., 2 in.). Packaging: CELFORT 200 is shipped in units containing four (4) individually shrink-wrapped packages and CODEBORD is shipped in units containing three (3) individually shrink-wrapped packages. CELFORT 200 boards are available with square or ship lapped edges, while CODEBORD is available with ship lapped edges. APPLICATION Safety Measures: Applicator Protection This product is combustible and may constitute a fire risk if not used or installed properly. Although it contains a fire-suppressing agent, the product will ignite if exposed to a sufficiently intense flame. Do not expose to open flames or any other ignition source during transport, handling, storage or use. Preparation Ensure surfaces to be covered with insulation boards have been inspected, notably: substrate solidity and planarity; and mechanical, electrical and telecommunication service lines penetrating in or passing through voids in the exterior and foundation walls. AVAILABILITY AND COST Cost Estimates Cost estimates are readily available from a physical description consisting of drawings and a brief specification based on the information contained in this Product Data Sheet. For more information on product availability or costs, contact your regional technical support representative. TECHNICAL SERVICES Owens Corning Canada Inc. publishes many Technical Bulletins and offers in depth consultation services and dew point analysis to help you select the appropriate products for your designs and prepare details and specifications. For more information, contact your regional technical support representative. QUALITY CONTROL Owens Corning Canada Inc. regularly submits its products to independent agencies that certify their environmental quality in terms of: Toxic chemical and volatile particle emissions affecting indoor air quality and the ozone layer. Recycled materials content. INFORMATION CLASSIFICATION SYSTEM Architectural Specifications Classification in accordance with MasterFormatTM 2004 (level 4) published by CSC-DCC and CSI. Selected number and title are 07 21 13.13 - Foam Board Insulation Installation Carefully adjust insulation boards to obtain tight joints between each board and around electrical service boxes, piping, air ducts and framing passing through; where two layers are required it is preferable to offset all joints. Fastening to Various Substrates: Mechanical fasteners in concrete or concrete masonry unit or metal framing: below and abovegrade use pilot hole-self-tapping screws or masonry anchors of sufficient length to penetrate minimum 25 mm into substrate with minimum 25 mm diameter plastic or metal washers. Mechanical fasteners with wood framing: above grade use spiral nails or screws with 25 mm diameter plastic washers of sufficient length to penetrate minimum 25 mm into substrate. Adhesive: Owens Corning recommends the use of the adhesive spot method for temporary installation prior to definitive mechanical fastening or a full coat of adhesive for permanent installation. Select optimum fastening method depending on loads applied to the insulation boards when backfilling according to types of materials and methods involved. Use only water-based adhesives which contain no solvents and that are compatible with extruded polystyrene rigid insulation boards. Consult an Owens Corning Canada regional technical support representative for the appropriate fastener and adhesive selection. Product Data Sheet 07 2113.13.OCC Celfort 200 Extruded Polystyrene Rigid Insulation & CodeBord Extruded Polystyrene Rigid Insulation Data Sheet Classification in accordance with MasterFormat 2004 (level 5) published by CSC-DCC and CSI. Selected number 07 21 13.13.OCC CELFORT 200 and CODEBORD corresponds to Owens Corning Canada (OCC) classification for CELFORT 200 and CODEBORD PINK extruded polystyrene (XPS) rigid thermal insulation boards. Product Data Sheet 07 2113.13.OCC Celfort 200 Extruded Polystyrene Rigid Insulation & CodeBord Extruded Polystyrene Rigid Insulation Publication # 200015 Printed in Canada May 2006 THE PINK PANTHER & 1964-2006 Metro-Goldwyn-Mayer Studios Inc. All Rights Reserved. GREENGUARD Indoor Air Quality Certified is Reg. U.S. Pat & TM Office. MasterFormat is a trademark of the Construction Specifications Institute, Inc. LEED is a trademark of U.S. Green Building Council.The colour PINK is a registered trademark of Owens Corning Canada, Inc. 2006 Owens Corning Canada, Inc.All Rights Reserved. OWENS CORNING CANADA INC. Head office and sales 3450 McNicoll Avenue Scarborough, Ontario M1V 1Z5 Tel: 1 (800) 988-5269 Fax: 1 (800) 989-8298 e-mail: keith.wilson@owenscorning.com Tel: 1 (800) 504-8294 Fax: 1 (800) 504-9698 e-mail: salvatore.ciarlo@owenscorning.com web site: www.owenscorning.ca